Friday, March 6, 2015

DIY Industrial Factory Window Shower Door

Hi y’all! It’s Lauren from Bless’er House, and I’m so excited to be back sharing another DIY to perk up your basic builder grade.  My inbox has already been flooding with emails begging me to spill the details on this one!
In December, I shared my statement-making faux fireplace that completely transformed our living room.  After the New Year, I devised a plan to bring another big statement-making feature into our home, only this time, in our bathroom.
An inexpensive DIY update to make a basic shower door look like an industrial factory window
 
I had seen these gorgeous industrial style factory window shower doors all over Pinterest recently, and I was instantly smitten for them.  The only problem was those gorgeous doors were very much out of my price range and would require some demo work with professional installation.  
So I figured out a way to make the factory window look on my existing builder grade shower door. The best part- I accomplished it for just under $60.

How to Make an Industrial Factory Window Shower Door

Supplies:
Approximately 3 cans of Rustoleum Universal Hammered Black spray paint
Painter’s tape
Plastic drop cloth
Respirator mask
Putty knife
5 lengths of 1/4″ x 3/4″ x 96″ Polystyrene Trim Moulding
Tape measure
Level
Black permanent marker
Loctite GO2 Glue
Loctite 2 in 1 Clear Latex Window and Door Caulk
Caulk gun
Caulk finishing tool
*I already had the tools and tape on hand since they’re usual staples in our workshop.
Time:  3 days (I managed it all on my own without any help from my husband, so it wasn’t strenuous.  Just a good bit of time waiting on paint to dry.)
And, of course, you need a framed hinged shower door to start with.
Here is what my shower door looked like before:
DIY industrial factory window shower door tutorial
Step 1. Start with a clean, dry shower.  Get rid of as much soap scum as possible.  A mixture of vinegar and dish soap can work wonders.  We didn’t use our shower for a full 48 hours to make sure all moisture was gone.  (I promise we showered for those two days, just not in this one. In case you’re worried about hygiene here.)
DIY industrial factory window shower door tutorial
Step 2.  Tape off everything with the plastic drop cloth and painter’s tape- the inside of the shower, the glass of the doors, the floor, the walls, anything but what you want painted.  It will look like a crime scene in your bathroom for a while.
DIY industrial factory window shower door tutorial
Step 3.  Be sure to open windows, if you have any in the room, and use a painting respirator mask for safety.
Spray three thin, even coats of the black hammered spray paint on the inside and outside of the shower door frame.  To prevent dripping, spray in a sweeping motion and keep your hand moving.  The great thing about this spray paint is it has primer built in, so you can eliminate that extra step.  You can use a spray primer beforehand if you choose, but it’s really not necessary.
DIY industrial factory window shower door tutorial
I admit, that first coat was scary.  I instantly thought, “Ohhh what have I done?!”  It’ll get better. Hang in there.
DIY industrial factory window shower door tutorial
Let each coat dry to the touch before another (about an hour).

DIY industrial factory window shower door tutorial
Step 4.  Wait 24 hours for the paint to dry thoroughly.
Use a putty knife to score the edges of the painter’s tape before removing it and the plastic drop cloth.  Do as I say not as I do because I ended up with this not-so-pretty result:
how to paint a shower door to look like a factory window, industrial style
Scoring my tape would have prevented that problem, but I didn’t think about it until after I had pulled off all the tape.  I was the guinea pig for you guys in this experiment.
If you run into any “oops” spots, I figured out a few tricks:
Tape your edge again on the door frame.  Use a deep cardboard box as a shield to spray some paint onto an artist brush.
DIY industrial factory window shower door tutorial
Brush the paint onto any problem areas.
how to paint a shower door to look like a factory window, industrial style
Despite taping and overlapping my plastic drop cloths really well, I still ended up with a spot where the spray paint seeped underneath.
how to paint a shower door to look like a factory window, industrial style
All it takes to remove it is a little nail polish remover.
how to paint a shower door to look like a factory window, industrial style
Soak a cotton ball in the nail polish remover and wipe away the spray paint easily.  Good as new!
how to paint a shower door to look like a factory window, industrial style
I used nail polish remover for any messy places along the frame.
how to paint a shower door to look like a factory window, industrial style

Q-Tips do the trick for removing with more precision to get a crisp, clean edge.

how to paint a shower door to look like a factory window, industrial style
how to paint a shower door to look like a factory window, industrial style

Even though I had to fix my mistakes, it turned out great!

how to paint a shower door to look like a factory window, industrial style
Step 5.  While the paint on the shower door frame was drying, I went to work on the grid pieces of the “factory window”.
I had measured the dimensions of the glass inserts on the shower door beforehand.
I cut the vertical pieces of the grid first using polystyrene moulding.  I decided I wanted my “window panes” to be 5 across and 4 vertical, so I cut 3 lengths for the height of the glass on my door.
Polystyrene is the perfect material for this job because it is moisture-resistant, designed ideally for bathrooms, extremely lightweight, and costs about $2 per length.
how to add window grids to a shower door for an industrial factor window look

Step 6.  Spray paint the 3 cut moulding pieces with the hammered black.  I did these in my garage.

how to add window grids to a shower door for an industrial factor window look
Paint the backside of the pieces first so the front side will be the smoothest in case of any paint wrinkling on your drop cloth when flipped over.  I did three coats on both sides for these as well.
how to add window grids to a shower door for an industrial factory window look
Step 7.  Here’s where I had to do a little math (which is not always easy for this former high school English teacher).
I had decided I wanted my shower door to be 5 panes across and 4 panes vertical.  Since I needed 3 vertical sections on the left side door, I divided the width of the glass by 3.  This told me how far apart the 2 moulding piece should be placed.
I did the same thing for the right side of the door (the side that opens) and divided it by 2, for placing 1 moulding piece.
I used a tape measure and a black permanent marker to mark where I needed to place the moulding pieces.
how to add window grids to a shower door for an industrial factory window look

I used the black marker so it wouldn’t show later on the inside of the glass against the black moulding pieces.

If you make mistakes, just wipe away any permanent marker with nail polish remover.

To figure out how far apart to place the horizontal moulding pieces, I divided the shower door height by 4 and marked where to later place them.
how to add window grids to a shower door for an industrial factory window look
Step 8.  After the moulding pieces were fully dry from painting, I applied a line of the Loctite GO2 Glue to the backside.  Only apply the glue one moulding piece at a time, not all at once.

This adhesive dries completely clear, is extremely strong, and is temperature and moisture resistant to make it durable against the humidity in a bathroom.

how to add window grids to a shower door for an industrial factory window look
Step 9.  Apply each moulding piece, one at a time.  I had a minute or two to reposition the piece and make any adjustments.  I used a level to double check that they were straight, pressed the piece against the glass, and held for a minute as it dried in place.
how to add window grids to a shower door for an industrial factory window look
Step 10.  Using the tape measure again, I measured the widths between the vertical sections to cut and paint 15 horizontal moulding pieces.
how to add window grids to a shower door for an industrial factory window look

Step 11.  I used the same process with the Loctite GO2 Glue for the horizontal pieces to place over my door markings.  I used a small level again to double check them and adjust as needed before setting them in place.

(That level, by the way, is older than I am since it was handed down from my husband’s grandfather.  It’s seen a lot of action, so it’s looking a bit shabby.)

how to add window grids to a shower door for an industrial factory window look

Step 12.  To seal any cracks behind the moulding pieces and prevent mold or mildew from settling between the polystyrene and the glass, I used clear latex caulk.

how to add window grids to a shower door for an industrial factory window look
If you’ve never used this type of caulk before, don’t worry.  It comes out white.  I applied a line of the caulk on either side of the moulding strip and worked in sections.
how to add window grids to a shower door for an industrial factory window look
Then used a caulk finishing tool to smooth it out.  It was a messy process, but it gave me peace of mind to reinforce the moulding and seal out any moisture.
how to add window grids to a shower door for an industrial factory window look
After the caulk was dry I had my dream shower door!  We waited a full 24 hours after painting before using the shower again just to make sure everything set well.  That first shower was a bit scary, but it held up 100% perfectly.
DIY industrial factory shower door how-to
If you’re worried about its durability over time, I can tell you that we’ve been using this shower for a month now and we’ve had absolutely no problems.  No chipping, no peeling, nothing but awesomeness!
DIY industrial factory shower door how-to
 rustic industrial bathroom
Probably every time we have guests come over, we’ll totally weird people out and say, “Hey! Wanna come see our shower?”  If they know us, they’ll understand.  You can see our full rustic industrial bathroom makeover over on my blog.
rustic industrial bathroom makeover
What do you think?  Are you tempted to try this DIY?  If you try it out for yourself, I’d love to see pictures!
Blessings,
Lauren from Bless’er House
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Add more industrial style to your builder grade bathroom with these DIY tutorials:

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